CFB Boiler Instrumentation Package for 2×150MW Power Plant | Indonesia Sumbagsel-1 Case Study

CFB Boiler Instrumentation Package for 2×150MW Power Plant | Indonesia Sumbagsel-1 Case Study

Anhui Tiankang supplied a complete instrumentation package for Indonesia Sumbagsel-1 2×150MW CFB coal-fired power plant, including temperature, pressure, level and flow instruments with EPC documentation support.
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Anhui Tiankang Group supplied a complete field instrumentation package for the Indonesia Sumbagsel-1 2×150MW CFB coal-fired power plant project, supporting boiler, turbine, water-steam cycle and auxiliary system measurement requirements. The package covered temperature, pressure, level and flow measurement instruments together with engineering documentation required for EPC project execution.

As a China-based instrumentation manufacturer, Tiankang provides integrated instrumentation solutions for EPC contractors, thermal power plants, CFB boilers, and industrial energy projects.

Page Contents

  • Project Facts

  • Project Background

  • Project Challenges

  • Scope of Supply

  • Engineering Solution

  • Project Execution

  • Project Milestones

  • Project Results

  • Related Applications

  • Related Engineering Guides

  • Why EPC Contractors Choose Tiankang

  • Frequently Asked Questions

  • Looking for a CFB Boiler Instrumentation Package Supplier

Project Facts

ItemDetails
ProjectIndonesia Sumbagsel-1 Baoduolajia 2×150MW Mine Mouth Coal-Fired Power Plant
Project TypeMine Mouth Coal-Fired Power Plant (CFB Technology)
CountryIndonesia
Project LocationSouth Sumatra Province, Indonesia
Project OwnerIndonesia SSP Group
EPC ContractorChina Energy Engineering Group Zhejiang Thermal Power Construction Co., Ltd. (ZTPC)
Design InstituteChina Energy Engineering Group Southwest Electric Power Design Institute
ApplicationCFB Boiler, Steam Turbine, Generator & Auxiliary Systems Instrumentation
Installed Capacity2×150MW (net output)
Boiler TypeUltra-High Pressure Circulating Fluidized Bed (CFB)
Instrumentation PackageComplete Field Instrumentation Package
Main ApplicationsBoiler, Turbine, Water-Steam Cycle, Auxiliary Systems
Supply ValueRMB 6,486,112
Supply Period2023
Project StatusCompleted (Commercial Operation Achieved)
DocumentationDatasheets / Calibration / MTC / Vendor Documents

Project Background

The Indonesia Sumbagsel-1 Baoduolajia 2×150MW mine mouth coal-fired power plant is a key energy infrastructure project in South Sumatra Province, Indonesia. The project is invested and developed by Indonesia's SSP Group, with China Energy Engineering Group Zhejiang Thermal Power Construction Co., Ltd. (ZTPC) serving as the EPC contractor.

The plant features two 150MW (net output) ultra-high pressure circulating fluidized bed (CFB) boiler units, utilizing advanced low-ash, high-moisture lignite combustion technology. Upon completion, the plant provides a reliable power supply for South Sumatra Province and contributes to local employment and economic growth.

In 2023, Anhui Tiankang Group was selected as the instrumentation package supplier for this project, providing a complete field instrumentation package and engineering documentation in accordance with EPC project requirements.

Project Challenges

CFB Boiler Process Conditions

Circulating fluidized bed boilers operate under complex conditions including high temperature, high pressure, and abrasive fuel particles. Instrumentation must withstand demanding conditions across the boiler, turbine, and auxiliary systems.

Multi-System Instrument Integration

The project required instrumentation supply across multiple systems including boiler, turbine, water-steam cycle and auxiliary facilities. Consistent specifications, documentation and delivery coordination were required to support EPC installation.

EPC Documentation Requirements

Complete technical documentation, including datasheets, calibration certificates, material test certificates, and inspection reports, was required for all supplied instruments to meet the project's quality assurance standards.

International Project Logistics

The project site is located in South Sumatra Province, Indonesia, requiring export packaging, shipping coordination, and complete export documentation to ensure instruments arrive in good condition.

Scope of Supply

Anhui Tiankang Group supplied a complete instrumentation package for the Sumbagsel-1 power plant.

Temperature Measurement

  • Thermocouples for boiler and high-temperature applications

  • RTDs for auxiliary systems

  • Thermowells and protection assemblies

Pressure Measurement

  • Pressure transmitters for steam, water and air systems

  • Pressure gauges for local indication

  • Manifold assemblies

Level Measurement

  • Differential pressure level transmitters for boiler drum and tanks

  • Magnetic level gauges for tank applications

Flow Measurement

  • Flow measurement instruments for auxiliary systems and process monitoring applications

Engineering Documentation

  • Technical datasheets

  • Calibration certificates

  • Material certificates

  • Vendor documents for EPC submission

Engineering Solution

Temperature Measurement for Boiler and Auxiliary Systems

Thermocouples and RTDs were configured according to different temperature measurement requirements across boiler and auxiliary systems. Protection assemblies and thermowells were selected according to temperature, pressure and installation requirements. For high-temperature zones, thermocouples with appropriate sheath materials were specified; for auxiliary system monitoring, RTDs were provided for accurate measurement.

Pressure Measurement for Steam and Water Systems

Pressure transmitters were supplied in multiple ranges to accommodate various process pressure requirements across the boiler, turbine, and auxiliary systems. Complete manifold assemblies ensured reliable operation and simplified field maintenance.

Level Measurement for Drums and Tanks

Differential pressure level transmitters were supplied for boiler drum level measurement and other tank level applications, with ranges customized to specific process conditions.

Flow Measurement for Auxiliary Systems

Flow measurement instruments were supplied for auxiliary systems and process monitoring applications. Instrument selection considered flow range, process media and installation requirements to ensure reliable operation during plant operation.

Documentation & Compliance

All instruments were delivered with complete technical documentation including datasheets, calibration certificates, and material test certificates, meeting EPC documentation requirements for power plant project approval.

Project Execution

Execution followed the EPC contractor's schedule and quality requirements. Anhui Tiankang Group established dedicated coordination to ensure alignment between supply and project installation.

  • On-Time Delivery: The instrumentation package was delivered in 2023, meeting the project schedule.

  • Quality Assurance: Instruments supplied with complete calibration certificates, MTCs, and technical documentation.

  • Documentation Package: Datasheets, calibration reports, and quality certificates accompanied all shipments.

  • Export Support: Instruments packaged for international shipment to Indonesia.

Project Milestones

MilestoneDate
Purchase Order ConfirmedDecember 15, 2023
Instruments Delivered2023
Boiler Ignition (Start-up Boiler)August 29, 2024
Unit 1 Grid ConnectionOctober 5, 2024
Unit 2 Grid ConnectionNovember 12, 2024
Unit 1 168-Hour Trial RunNovember 2024
Full Plant NDC & 168-Hour Test CompletedFebruary 15, 2025
Commercial Operation AchievedFebruary 2025

Project Results

Key Results:

  • ✓ 100% of instrumentation delivered on schedule

  • ✓ Supplied instruments completed quality inspection requirements

  • ✓ Complete documentation package provided

  • ✓ Supported successful commissioning and commercial operation of the power plant

  • ✓ Successful supply to an international CFB thermal power project in Southeast Asia

During the NDC (Net Dependable Capacity) test, the plant achieved successful operation, with instrumentation meeting project requirements.

Related Applications

  • Coal-Fired Power Plant Instrumentation

  • CFB Boiler Instrumentation

  • Biomass Power Plant Instrumentation

  • Industrial Boiler Instrumentation

  • Waste Heat Recovery Boiler Instrumentation

Related Engineering Guides

Why EPC Contractors Choose Tiankang

  • ✔ Complete Field Instrumentation Package Capability — from temperature, pressure, level and flow measurement instruments to accessories and documentation from a single source

  • ✔ EPC Documentation Capability — supporting vendor document review, approval and project handover requirements

  • ✔ CFB Boiler Application Expertise — instrumentation solutions for circulating fluidized bed boiler process monitoring

  • ✔ One-Stop China Manufacturing Source — reducing procurement coordination between multiple suppliers

  • ✔ Experience with International EPC Projects — supporting power, refinery, petrochemical and industrial projects worldwide

Frequently Asked Questions

What instruments are required for CFB boiler projects?

CFB boiler instrumentation typically includes thermocouples, RTDs, pressure transmitters, level transmitters and flow measurement instruments. Complete instrumentation packages also include manifolds, thermowells, and mounting accessories.

Can Tiankang supply complete instrumentation packages for power plants?

Yes. Anhui Tiankang supplies complete instrumentation packages including temperature, pressure, level and flow measurement instruments, thermowells, manifolds, mounting accessories and EPC documentation for thermal power plants, CFB boilers, and industrial energy projects.

Does Tiankang provide EPC documentation?

Yes. We provide complete EPC documentation including datasheets, calibration certificates, material test certificates, inspection reports, and vendor document packages required for power plant project approval.

What is included in a power plant instrumentation package?

A complete power plant instrumentation package includes thermocouples, RTDs, pressure transmitters, pressure gauges, level transmitters, magnetic level gauges, flowmeters, manifolds, thermowells, mounting accessories and engineering documentation such as datasheets, calibration certificates, and material test certificates.

Can Tiankang supply instrumentation packages for EPC bidding projects?

Yes. Tiankang supports EPC contractors during bidding and engineering stages by reviewing instrument lists, preparing technical proposals and providing budgetary quotations for power plant and industrial instrumentation requirements.

Looking for a CFB Boiler Instrumentation Package Supplier?

Whether you are developing a coal-fired power plant, CFB boiler project, or other thermal power facility, our engineering team can help you prepare a complete instrumentation package based on your P&ID, instrument list, datasheets, and project specifications.

Send your instrument list, datasheets or project specifications. Our engineering team can provide technical review and budgetary quotation for your power plant instrumentation requirements.

We provide complete solutions for:

  • ✔ Coal-Fired Power Plants (Subcritical, Supercritical, Ultra-Supercritical)

  • ✔ CFB Boiler Power Plants

  • ✔ Thermal Power Plants (Gas-Fired, Oil-Fired, Biomass)

  • ✔ Industrial Boiler and Utility Systems

  • ✔ Power Plant Auxiliary Systems

Contact Our Engineering Team

Yin Shuangjie
International Sales Manager
📧 Email: [email protected]
📱 WhatsApp / Zalo: +86 17856068126
🌐 Website: https://www.tiankang-global.com


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