EPC Instrument Cable Package Supplier for 5400 MTPD Methanol Project in Russia

Anhui Tiankang Group supplied instrument cables, control cables, low-voltage power cables and fiber optic cables for the Russia NFP 5400 MTPD Methanol Project in Nakhodka, supporting process instrumentation and control systems for a large-scale methanol production facility in Russia.

Project Facts

Project Background

The NFP 5400 MTPD Methanol Project is a large-scale methanol production facility located in Nakhodka, Primorsky Krai, Russia. With a production capacity of 5,400 metric tons per day, the project represents a large-scale methanol production facility in Russia.

China Chengda Engineering Co., Ltd., a leading Chinese engineering company with extensive experience in international petrochemical EPC projects, serves as the EPC contractor for this project. The project required a reliable cable supplier capable of handling large-volume production, Russian compliance requirements, and EPC documentation procedures.

Anhui Tiankang Group was selected as the cable supplier under a framework agreement established in 2024, with contract value exceeding RMB 23.9 million (approx. USD 3.3 million) and deliveries scheduled through 2026.

Project Challenges

Harsh Climatic Conditions

The project site in Nakhodka, Russia's Far East, experiences extreme temperature variations, requiring cables with reliable performance across a wide operating temperature range.

Russian and EAEU Regulatory Compliance

Cables supplied to the project required compliance with EAEU technical regulations, including EAC certification requirements for industrial applications in Russia.

Complex Cable Specifications

The project required a diverse range of cable types to accommodate different applications, including shielded instrument cables, control cables, power cables, and fiber optic cables across multiple systems.

EPC Documentation Requirements

As an EPC project, complete documentation including technical datasheets, test reports, material certificates, and factory inspection records was required to meet project approval standards.

Multi-Batch Delivery Coordination

The contract required phased delivery according to site installation progress, requiring coordinated manufacturing, inspection, and shipment planning across multiple batches.

International Logistics

Cables needed to be packaged for export shipment from China to the Nakhodka site, requiring compliance with international shipping standards and export documentation.

Scope of Supply

Anhui Tiankang Group supplied a comprehensive range of cables for the NFP methanol project, with a total cable length exceeding 400 km:

Shielded Instrument Cables (DJVVP / DJVPVP Series)

• ZA-DJVVP-32-1×2×1.5 mm² — 49,255m

• ZA-DJVVP-32-2×2×1.0 mm² — 15,000m

• ZA-DJVVP-32-4×2×1.0 mm² — 6,450m

• ZA-DJVVP-32-8×2×1.0 mm² — 21,850m

• ZA-DJVVP-32-16×2×1.0 mm² — 51,100m

• ZA-DJVPVP-8×2×1.0 mm² — 15,894m

• ZA-DJVPVP-16×2×1.0 mm² — 29,859m

• ZA-DJVPVP-32-4×2×1.0 mm² — 1,340m

• ZAN-DJVVP-32-1×2×1.5 mm² — 25,475m

• ZAN-DJVVP-32-16×2×1.0 mm² — 38,650m

Control Cables (KVVP / KVVPV Series)

• ZA-KVVP-32-2×1.5 mm² — 59,250m

• ZA-KVVP-32-16×1.5 mm² — 7,950m

• ZA-KVVP-32-32×1.5 mm² — 9,300m

• ZA-KVVP-16×1.5 mm² — 44,500m

• ZA-KVVP-32×1.5 mm² — 13,250m

• ZA-KVVPV-16×1.5 mm² — 6,969m

• ZA-KVVPV-32-2×1.5 mm² — 12,308m

• ZAN-KVVP-32-16×2.5 mm² — 27,000m

Low-Voltage Power Cables (VV Series / Low-Voltage Power Distribution Cables)

• ZA-VV-32-3×2.5 mm² — 9,400m

• ZA-VV-3×2.5 mm² — 15,000m

• ZA-VV-3×16 mm² — 3,050m

• ZA-VV-3×10 mm² — 1,680m

Fiber Optic Cables

• GYTA33-8B1 — 1,720m

• GYTA33-4B1.3 — 7,620m

• GYFTH38-16B1.3 — 45,000m

• GYFTH38-24B1.3 — 11,000m

• GYFTH38-8B1.3 — 55,000m

• NH-GYFTH38-8B1.3 — 20,000m (flame-retardant)

• NH-GYFTH38-16B1.3 — 12,000m (flame-retardant)

Additional Cables

• ZA-RV-1×16 mm² (green) — 600m

• ZA-CAT5E — 2,500m (Industrial Ethernet Communication Cable)

• ZA-IA-DJVVP-32-1×2×1.5 mm² — 18,995m (intrinsically safe)

Scope Includes:

• Cable manufacturing to project specifications

• EAEU technical compliance support

• Factory inspection and test reports

• Technical documentation and datasheets

• Export packaging (plywood or fumigated wooden crates)

• Shipping coordination

Engineering Solution

Cable Selection for Methanol Plant Applications

Instrument cables were selected according to project specifications, process requirements, and installation conditions. Shielded instrument cables (DJVVP/DJVPVP series) were supplied for analog signal transmission to ensure signal integrity in the presence of electromagnetic interference common in industrial environments. Control cables (KVVP/KVVPV series) were provided for digital and control signals to field devices and control systems. Power cables (VV series) were supplied for equipment and system power distribution.

Intrinsically Safe Cable Configuration

Special intrinsically safe cables (ZA-IA-DJVVP series) were supplied for intrinsically safe circuits in hazardous areas, supporting explosion protection requirements in methanol production environments.

Flame-Retardant and Fire-Resistant Cables

Flame-retardant cables (ZAN series and NH series) were supplied for critical systems requiring enhanced fire safety, including fire detection, emergency shutdown, and safety instrumented systems where cable integrity during fire conditions is essential.

Fiber Optic Communication Infrastructure

Fiber optic cables were supplied for the plant's communication and data transmission infrastructure, providing high-bandwidth, interference-free connectivity for control systems and network communications across the facility.

EAEU Compliance Documentation

Applicable EAC/EAEU compliance documents were provided according to project requirements, confirming conformity with Russian and Eurasian Economic Union technical regulations for products used in industrial facilities. This compliance documentation supports smooth customs clearance and project acceptance.

EPC Documentation Package

Complete technical documentation was provided, including datasheets, factory test reports, material certificates, inspection records, and quality assurance documents. The documentation package was structured to meet EPC contractor requirements for project approval and handover to the end user.

Export Logistics & Multi-Batch Delivery

Cables were packaged according to international shipping standards with appropriate protection against moisture, corrosion, and mechanical damage during transport. Deliveries were coordinated in multiple batches aligned with the project's construction schedule to ensure timely availability of materials for site installation.

Why Tiankang

• ✔ Large-Scale Cable Package Capability — instrument cables, control cables, power cables and fiber optic cables from one manufacturer

• ✔ Large-Volume Manufacturing Capacity — supporting hundreds of kilometers of cable supply for industrial projects

• ✔ EAEU Market Compliance Experience — supporting Russian industrial projects with required certification documentation

• ✔ EPC Project Documentation Capability — supporting vendor document review, approval and project handover requirements

• ✔ International Export Experience — supplying cable and instrumentation products worldwide

Frequently Asked Questions

What types of cables are required for methanol plant projects?

Methanol plants typically require instrument cables, control cables, power cables, fiber optic cables and special cables for hazardous area applications.

Can Tiankang supply complete cable packages for petrochemical EPC projects?

Yes. Tiankang can supply integrated cable packages including instrument cables, control cables, power cables, fiber optic cables and related technical documentation.

Does Tiankang provide EAC certification for Russian projects?

Yes. Tiankang supports Russian and EAEU project requirements with applicable certification documents and technical compliance files.

Can Tiankang handle large-volume cable supply?

Yes. Tiankang has large-scale cable manufacturing capability and experience supplying hundreds of kilometers of cables for industrial projects.

Looking for an Instrument Cable Package Supplier for Your Petrochemical EPC Project?

Whether you are developing a methanol plant, refinery, chemical facility, or other industrial project, our engineering team can help you prepare a complete cable supply package based on your specifications, cable schedule, and project requirements.

We provide complete solutions for:

• ✔ Petrochemical Plants

• ✔ Methanol and Chemical Production Facilities

• ✔ Oil & Gas Refineries

• ✔ Power Plants (CCGT, Thermal, Biomass)

• ✔ Mining and Mineral Processing Facilities

• ✔ Industrial Infrastructure Projects

Contact Our Engineering Team

Yin Shuangjie
International Sales Manager
📧 Email: [email protected]
📱 WhatsApp / Zalo: +86 17856068126
🌐 Website: https://www.tiankang-global.com

This case study is based on project delivery records. For reference purposes only.